Sortation Systems
Efficient sortation systems are central to managing the flow of goods from receiving through to dispatch. AGITO designs and delivers sortation solutions that support high-volume operations, improve inventory control, and maintain visibility across every stage of the process.
Our systems are built to handle changing product profiles, fluctuating volumes, and increasing operational complexity, helping you maintain consistent performance across your supply chain.
Speak to our teamSortation Solutions
Benefits of Sortation Automation
- Accurate routing and real-time inventory tracking
- Integration with order fulfilment systems and warehouse management systems (WMS)
- Flexible system configurations for a wide range of product types, sizes, and weights
- Scalable designs to support future SKU growth
- Reliable performance in high-throughput environments
- Improved operational flow across picking, packing, and dispatch
Key Considerations
- Product type, size, and handling requirements
- Required throughput and system speed
- Operational constraints, including dangerous goods or non-conveyable items
- Order fulfilment complexity and SKU range
- Available floor space and facility layout
- Integration with scanning, weighing, dimensioning, and labelling systems
Why Choose AGITO
AGITO’s sortation systems are modular, scalable, and designed to adapt to your operation. Each solution is engineered to support throughput requirements while maintaining accuracy and control across the system.
From standalone modules to fully integrated systems, AGITO provides the flexibility to support both current operations and future growth.
Sortation Technologies
Crossbelt Sortation Systems
Solutions
These systems are well suited to e-commerce, parcel, and distribution operations handling a wide mix of small to medium-sized items.
Key capabilities:
- High-speed, continuous sortation
- Accurate handling of cartons, polybags, and small parcels
- Gentle product handling to reduce damage
- Scalable layouts for growing operations
Shoe Sorters
Solutions
Shoe sorters are commonly used where a balance between throughput, accuracy, and product care is required.
Key capabilities:
- Controlled, gentle diversion of products
- Suitable for cartons, apparel, and packaged goods
- Reliable performance at medium to high throughput
- Consistent product orientation during sortation
Inline Conveyor Sortation Modules
Solutions
These solutions are often used to support specific routing requirements within a broader system design.
Common module types include:
- Pop-up belt or chain sorters for right-angle transfers
- Pushers and huggers for controlled movement of unstable items
- ARB and DARB systems for precise, contact-free product handling
- Pop-up roller modules for high-speed parcel environments
Robotic and Flexible Sortation
Solutions
For operations requiring adaptability, robotic sortation systems provide an alternative to fixed conveyor infrastructure.
Applications include:
- Mini sortation systems using compact AMRs for SKU-dense environments
- Fleet-based sortation using coordinated mobile robots to route products dynamically
- These systems are suited to operations with variable demand, evolving layouts, or limited space, where flexibility and scalability are essential.
Shuttle Systems
Solutions
Shuttle systems use robotic carriers and vertical lifts to store and retrieve goods across multiple levels, supporting high-throughput picking operations.
Best suited for:
- High-volume, split-case picking environments
- Operations requiring rapid order turnaround
- Facilities where throughput and storage density are critical
Miniload ASRS
Solutions
Miniload systems automatically store and retrieve totes or trays, delivering goods directly to picking stations or conveyor systems.
Best suited for:
- High SKU environments requiring dense storage
- Operations needing fast, accurate order fulfilment
